Rubber Mixing Mill, Mixing Mill, Open Mixing Mill, Two Roll MillProduct introduction
Construction
This machine comprises several components, including the Base, Rack, Gland, Rollers, Bearings, Transmission device, Lubrication device, Decelerator, Roller temperature adjustment device, Emergency shutdown device, and brake rigging, among others.
Applicable mixing range:
refining food-grade silicone rubber, industrial silicone rubber, solid silicone rubber, refining rubber types, natural rubber, nitrile rubber (MBR), natural rubber, styrene-butadiene rubber (SBR), reclaimed rubber, butyl rubber, natural rubber, ethylene propylene diene monomer rubber (EPDM), neoprene, general-purpose rubber, polyurethane rubber (PUR),acrylate rubber.
(ACM), cis - butadiene rubber (BR), butyl rubber, polysulfide rubber, silicone rubber, fluororubber, chlorosulfonated polyethylene rubber.The open mill equipment can be used in conjunction with rubber and silicone vulcanizing machine equipment according to product requirements to vulcanize various rubber products and silicone products.
Structure:
The main working parts are two hollow or drilled rollers rotating inwards in opposite directions. The roller on the operator's
side is called the front roller, which can be moved horizontally back and forth manually or electrically to adjust the roller gap
to meet the operational requirements. The rear roller is fixed and cannot move back and forth. Generally, the two rollers are of
the same size and rotate relative to each other at different speeds. As the rollers turn, the raw rubber or rubber compound is
drawn into the gap between the two rollers. Under the strong shearing action, the purpose of plasticizing or mixing is
achieved.The open mill is also used in the plastic processing and other sectors. The rollers are made of LTG - H safety chilled cast iron. Their surface hardness is HS 68 - 75, and they have smooth surfaces
formed through grinding. The rollers are hollow inside. According to usage requirements, steam or cooling water can be introduced
to adjust the temperature of the rollers. The two rollers rotate relative to each other at different speeds, pulling the rubber
compound into the gap between the two rollers for mechanical processing.
| Model | XK-230 | XK-250 | XK-300 | XK-360 | XK-400 | XK-450 | XK-560 | XK-550B | XK-660 |
| Working Diameter of rolls (mm)
| 230 | 250 | 300 | 360 | 400 | 450 | 560/510 | 550 | 660 |
| Working Length of Rolls (mm) | 600 | 620 | 750 | 900 | 1000 | 1200 | 1530 | 1500 | 2130 |
| Front Roll Surface Speed (m/min) | 10.21 | 14.1 | 15.1 | 16.25 | 18.65 | 24.26 | 27.72 | 27.94 | 28.6 |
| Friction Ratio | 1:1.19 | 1:1.17 | 1:1.25 | 1:1.25 | 1:1.27 | 1:1.2 | 1:1.22 | 1:1.24 | 1:1.09 |
| Max. nip (mm) | 7 | 8 | 10 | 10 | 10 | 15 | 15 | 15 | 15 |
| Capacity per Batch(kg) | 6-10 | 8-15 | 15-20 | 20-25 | 18-35 | 25-50 | 35-50 | 50-60 | 165 |
| Motor Power (kw) | 15 | 18.5 | 22 | 30 | 37 | 55 | 90 | 110 | 245 |
| Dimensions (mm) | L | 2800 | 3400 | 3400 | 3780 | 4350 | 5200 | 5845 | 5870 | 7465 |
| W | 1200 | 1500 | 1500 | 1850 | 1850 | 2380 | 2284 | 2475 | 3662 |
| H | 1120 | 1500 | 1550 | 1750 | 1785 | 1840 | 1978 | 2045 | 2080 |
Packing and Shipping
Equipment painting completed before delivery, and then wrapped with stretch film, avoid rubbing the paint off the surface, wooden packaging can be customized, key parts, such as electronic control box, will be wrapped by shockproof packaging materials, and then packed in wooden cases.
About Us
Qingdao shun cheong rubber machinery manufacturing co.,ltd is a chinese manufacturer with establishment in 2007, and have 10 years experience in making various of rubber machines area, also pass the ISO 9001:2008 , SGS, CE certificates too.
our factory major in rubber kneader/rubber mixing mill ; various of plate vulcanizing press ; 2 roll/3 roll/4 roll rubber calender; rubber batch off cooler; waste tire recycling line;reclaimed rubber production line;conveyor belt production line;rubber seals extruding &vulcanizing line etc...
Market: our machineries have exported to America, Mexico, ndia, Vietnam, South Africa, Singapore, Malaysia, Indonisia, Australia, Sri Lanka and many other countries and regions
Our Service
♦ Our engineers can design target machines for customers and send them the drawing to confirm. We are always on the side of saving
your cost.
♦ In the process of production, we will take photos and send to customers for their track the progress.
♦ Documents such as packing list, commercial invoice, and bill of lading etc. will be sent after the delivery.
♦ We could supply free English foundation DWG, installation drawing, user guide, maintenance manual and part drawing.
♦ We supply overseas engineer service and help to train your workers to operate the machine.
FAQ
1. What does your factory do regarding quality control?
We pay much more importance to quality control from the very beginning to the end of production. Every machine will be fully
assembled and carefully tested before shipment.
2. What's the machine quality guarantee?
Quality guarantee time is one year.We choose world famous brand components to keep our machine in perfect working condition.
3. Are you able to give installation and commissioning overseas?How long time will it take?
Yes, we can supply overseas service and technical support but customer needs to pay for the cost of the installation. Small
machine usually takes within 2~3 days. Big production line usually takes about 30 days.
4. How can I trust you to deliver the right machine as I ordered?
We will absolutely deliver a good quality machine as we discussed and confirmed in the order. The core of our company culture is
innovation,quality,integrity and efficiency. Also we have had many good cooperation with world famous rubber production
manufacturers.
If you come to our factory, we can show the user around us.
5. How can we go to your side?
We are located in Qingdao City, Shandong province, China. The name of airport is Qingdao Jiaodong Airport. We will pick up you at
the airport.
Contact Us
Sophia Song
Qingdao Shun Cheong Rubber Machinery Manufacturing Co., Ltd.
Add:No.1 Kangting Road, Huangdao District, Qingdao City, China
Tel: +86(0)-532-85185697
Fax: +86(0)-532-85182359
Tel: +86 13963976342
Product Tags:
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Durable XK-400 Two Roll Rubber Mixing Mill Machine With Friction Ratio 1 1.27 And Roller D*L Mm Φ400X1000 Images
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