Flat Vulcanizing Machine: Industrial Forming Expert for Multi-Scenario High-Efficiency Solutions
Product Introduction
1. This machine is a new type of hot pressing equipment, which can be used for vulcanization of various thermosetting rubber.
2. The heating mode of hot plate is customized according to the requirements of customers.
3. We provide technical guidance and video support for overseas customers.
4. Our company supports customized products for customers.
I. Core Usage & Application Scenarios
Applicable Materials:
* Rubber products (O-rings, seals, tire components)
* Thermosetting plastics (electronic buttons, insulation pads)
* Foam materials (building decorative panels, cushions)
* Thin-sheet products (films, washers, precision ±0.1mm)
Typical Industries:
* Automotive manufacturing (oil seals, shock absorbers)
* Medical equipment (silicone tubes, medical-grade seals)
* Electronics components (mobile phone accessories, connectors)
* Construction materials (foam boards, decorative profiles)
II. Structural Features & Technical Innovations
1. Mechanical Architecture
* Four-column rigid structure: Chrome-plated guide columns ensure hot plate parallelism ≤0.05mm
* Downward-press design: Piston drives the movable plate upward with max stroke 500mm, clamping force 0.25-3.15 MN
* Modular components: Independent design of main machine, oil tank, and electric control box for easy maintenance
2. Intelligent Control System
* Electric-steam heating: Three independent temperature zones, 20-300℃ wide range (±1℃ accuracy)
* PLC/PC controller: Supports automatic venting (1-9 cycles), pressure compensation, and timing alarm
* Human-machine interface: 7-inch touchscreen displays real-time parameters (temperature, pressure, time)
3. Hydraulic & Safety Systems
* Dual-link oil pump: Stable flow (±2% fluctuation), 25% energy saving
* Safety protection: Overload protection (auto-relief at 110% overpressure), overtemperature alarm (±3℃ trigger)
III. Core Advantages & Value
1. High-Efficiency Production
* Multi-layer hot plates: 2-4 layers increase output by 300%
* Fast response: Mold opening ≤15s, clamping ≤5s, reducing cycle time
2. Precision Control
* Temperature management: Automatic insulation after reaching set temperature, 40% energy saving
* Pressure compensation: Real-time monitoring and adjustment for mold wear (±0.5% accuracy)
3. Flexible Adaptability
* Multi-mode operation: Manual/semi-automatic/full-automatic modes for prototyping to mass production
* Custom configurations: Hot plate sizes (350×350mm to 1200×1200mm) and clamping force tailored to needs
4. Durability & Reliability
* Material craftsmanship: Ductile iron frame (≥10-year lifespan), wear-resistant chrome-plated piston (≥100,000 cycles)
* Low maintenance: ISO 4406-certified oil system with failure rate <0.3%
Main Parameter
| Model | XLB-400×400 | XLB-500×500 | XLB-600×600 | XLB-700×700 | XLB-750×850 |
| Total Pressure(MN) | 0.5 | 0.63 | 1.00 | 1.20 | 1.60 |
| Plate Distance(mm) | 125 | 125 | 125 | 125 | 200 |
| Working Layer NO. | 1 | 1 | 1 | 1 | 1 |
| Unit Area Pressure of Hot Plate(Mpa) | 3.13 | 2.52 | 2.77 | 2.45 | 2.51 |
| Plunger Stroke(mm) | 250 | 250 | 250/400 | 250 | 400 |
| Heating Mode | Electricity/
Stream | Electricity/
Stream | Electricity/
Stream | Stream | Electricity/
Stream |
| Motor Power(KW) | 2.2 | 2.2 | 2.2 | 2.2 | 3 |
| Size(L×W×H(mm) | 1600×500×1480 | 1750×600×1540 | 1880×720×1680 | 2000×850×1750 | 2250×1200×2200 |
Company Profile
Qingdao Shun Cheong Rubber Machinery Manufacturing Co., Ltd is located in Kangting Road No. 1, Huangdao New District,Qingdao City.Who is a specializing in the production of rubber machinery of high and new technology backbone enterprises, the company passed the ISO9001:2015 quality management system certification, the European Union CE certification and Switzerland SGS certification.
Company's products mainly cover the following industry: tire manufacturing, rubber conveyor belt production, all kinds of rubber products, tires refurbished manufacturing, waste tire recycling.
The main equipment are: Rubber Kneader, Rubber Mixing Machine, Rubber Vulcanizing Press, Batch Off Cooler, Rubber Calender, Waste Tire crusher, Rubber Extruder, Rubber Strainer,etc.
Company's products are exported to Britain, Switzerland, USA, Germany, Brazil, Singapore, Malaysia, India, Russia,
Ukraine,Uzbekistan, Kazakhstan and so on,more than 50 countries and regions, has won the domestic and foreign customers praise and cooperation for years.Meanwhile,they also introduced new customers to cooperate.
Product quality and after-sales service is the key to survival of Qingdao Shun Cheong Machinery Co.,Ltd, and also are top priorities of management of the company, the company commitment to all customers as follows:
1. Every parts pass strict quality inspection before storage.
2. All the products overload trial running before shipment, such as Plate Vulcanizing Press,to test pressure for 24 hours under 1.25 times the rated working pressure. Rubber Mixing Mill, rubber mixing 20 minutes under 1.1 times amount of the rated mixing rubber etc.
3. The whole body of all products are with free technical support.
4. The warranty period of 3 years for main parts, wearing parts for 1 year warranty.
5. The products issues quality problems in the use process, first of all, our sales staff and engineers through the Internet or telephone guidance service, if not solve we will find a local agent or factory's engineer to door repair for the first time! In order to better serve customers, the company provides conveyor belt, waste tire recycling line and tire and other rubber products production site for customers to visit, consultation.
About Us
Qingdao shun cheong rubber machinery manufacturing co.,ltd is a chinese manufacturer with establishment in 2007, and have 10 years experience in making various of rubber machines area, also pass the ISO 9001:2008 , SGS, CE certificates too.
our factory major in rubber kneader/rubber mixing mill ; various of plate vulcanizing press ; 2 roll/3 roll/4 roll rubber calender; rubber batch off cooler; waste tire recycling line;reclaimed rubber production line;conveyor belt production line;rubber seals extruding &vulcanizing line etc...
Market: our machineries have exported to America, Mexico, ndia, Vietnam, South Africa, Singapore, Malaysia, Indonisia, Australia, Sri Lanka and many other countries and regions.
Our Service
♦ Our engineers can design target machines for customers and send them the drawing to confirm. We are always on the side of saving your cost.
♦ In the process of production, we will take photos and send to customers for their track the progress.
♦ Documents such as packing list, commercial invoice, and bill of lading etc. will be sent after the delivery.
♦ We could supply free English foundation DWG, installation drawing, user guide, maintenance manual and part drawing.
FAQ
1. What does your factory do regarding quality control?
We pay much more importance to quality control from the very beginning to the end of production. Every machine will be fully assembled and carefully tested before shipment.
2. What's the machine quality guarantee?
Quality guarantee time is one year.We choose world famous brand components to keep our machine in perfect working condition.
3. Are you able to give installation and commissioning overseas?How long time will it take?
Yes, we can supply overseas service and technical support but customer needs to pay for the cost of the installation. Small machine usually takes within 2~3 days. Big production line usually takes about 30 days.
4. How can I trust you to deliver the right machine as I ordered?
We will absolutely deliver a good quality machine as we discussed and confirmed in the order. The core of our company culture is innovation,quality,integrity and efficiency. Also we have had many good cooperation with world famous rubber production manufacturers.
If you come to our factory, we can show the user around us.
5. How can we go to your side?
We are located in Qingdao City, Shandong province, China. The name of airport is Qingdao Jiaodong airport. We will pick up you at the airport.
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SFC High Efficiency Automatic Duplex Vulcanizing Press For Rubber Durability XLB900*900*2 Images
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