Product Description
Rubber Batch off Cooler, Rubber Sheet Cooler
XPG Series Ring Film Cooling Machine for Rubber Production Line
Function:
The batch-off cooler is used for cooling, folding and depositing the rubber strip that comes from the open mills or twin screw extruder.
Scope of application
* Rubber Production Lines: Post-calendering cooling for natural/synthetic rubber films.
* Continuous Manufacturing: Integration with mixers, extruders, and cutting machines for 24/7 operation.
* Quality-Driven Factories: Ensuring uniform film properties for downstream processes like tire manufacturing, conveyor belts, and rubber sheets.
Core Advantages
1. Rapid & Uniform Cooling Performance
* Precise Temperature Control: Achieve film outlet temperature as low as room temperature +5℃ (XPG-900 model), ensuring consistent cooling quality for rubber films of 4-12mm thickness.
* High-Efficiency Cooling System: Equipped with 12-36 energy-saving fans (0.37kW each) and optional spray/immersion cooling (per user request), reducing cooling time by 30% compared to traditional methods.
2. Flexible Automation for Diverse Needs
* Adjustable Speed & Size: * Film width: 600-900mm, thickness: 4-10mm (XPG-600/800) / 6-12mm (XPG-900).
* Conveyor speed: 3-40m/min (variable via frequency conversion motor), adaptable to different production rhythms.
* PLC Intelligent Control: Automatic adjustment of cooling speed based on ambient temperature and film thickness, minimizing manual intervention and improving process stability.
3. Durable Design for Continuous Operation
* Stainless Steel & Heavy-Duty Structure: * Suspended belt lifting + stainless steel mesh belt for smooth film transport,
resistant to wear and corrosion.(floor-mounted) for stable operation in high-load factory environments.
* Low Maintenance & Longevity: * Isolation agent application system with environmental-friendly design (no pollution).
* Modular components for easy replacement and minimal downtime.
4. Seamless Production Line Integration
* End-to-End Automation: Works with internal mixers, kneaders, and calenders to form a fully automatic line for film cooling, cutting, and stacking.
* Customizable Functions: Optional longitudinal/transverse cutting mechanisms to control film length as needed, enhancing production flexibility.
Structure:
1. The rubber sheet cooling machine take off adopts steel conveying rollers, equipped with printer and slitter. The take-off and lifting device are driven by a common AC inverter motor. The conveying speed ID adjustable.
2. There are two types of hanging bar driving devices. For XPG(III)-900, when the piston bars of two side oil cylinders extend, they push the hanging bar. The one way bearing keeps the hanging bar standing when the oil cylinder cylinder piston bar retracts, therefore the hanging bar carry out intermittent movement. Other one is driven by one AC inverter motor. The speed of hanging bar is synchronous with the take-off and lifting device.
3. The sheet is uniformly coated with the lubricator by dipping without polluting the environment. Its cooling effect is better than the spraying.
4. The hanging up area is fully closed, which adopts the blower to blow the sheet at a slant. So it improves the air flowing direction and cooling effect.
5. The robot in the take-off is advanced in China. The take-off can be controlled automatically.
6. The electric control system adopts a reliable and automatic PC.
Product introduction
1. The machine mainly adopts overhead structure, with the characteristics of simple structure, convenient operation and spacious space.
2. Time of air cooling process for rubber sheet cooling is set very long, so cooling effect is excellent.
3. Rubber sheet can be cut into certain length during operation and the cutting length is adjustable.
4. With PLC control and frequency-control speed regulation,it is very convenient to control the whole working process.
5. The machine can be customized according to the needs of customers or according to the model of the previous rubber mixing machine.
About Us
Qingdao shun cheong rubber machinery manufacturing co.,ltd is a chinese manufacturer with establishment in 2007, and have 10 years experience in making various of rubber machines area, also pass the ISO 9001:2008 , SGS, CE certificates too.
our factory major in rubber kneader/rubber mixing mill ; various of plate vulcanizing press ; 2 roll/3 roll/4 roll rubber calender; rubber batch off cooler; waste tire recycling line;reclaimed rubber production line;conveyor belt production line;rubber seals extruding &vulcanizing line etc...
Market: our machineries have exported to America, Mexico, ndia, Vietnam, South Africa, Singapore, Malaysia, Indonisia, Australia, Sri Lanka and many other countries and regions.
Our Service
♦ Our engineers can design target machines for customers and send them the drawing to confirm. We are always on the side of saving your cost.
♦ In the process of production, we will take photos and send to customers for their track the progress.
♦ Documents such as packing list, commercial invoice, and bill of lading etc. will be sent after the delivery.
♦ We could supply free English foundation DWG, installation drawing, user guide, maintenance manual and part drawing.
Contact Us
Qingdao Shun Cheong Rubber Machinery Manufacturing Co., Ltd.
Web: www.cn-rubbermachine.com
Add:No.1 Kangting Road, Huangdao District, Qingdao City, China
Email:sales-6@sfcjx.com
Tel: +86(0)-532-80986908
Fax: +86(0)-532-88182098
Tel: +86 13012430904
Whatsapp: +86 13012430904
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