China Bead Tyre Wire Separator/LSJ-1200 Single Hook Debeader
Main Features:
1 The hook debeader is a machine in the automatic waste tire recycling line, it can pull out the wires directly from the tire
bead.
2.High automatic rubber powder production process is: Waste Tires--Hook Debeader--Whole Tire Cutter--Whole Tire Shredder--Rubber Cracker Mill--Auxiliary Machine (Vibrating Screen, Belt Conveyor, Magnetic Separator etc.)--Fiber Separator--Fine Rubber Power Pulverizer--Rubber Powder.
Core Application
1. Tire Recycling Plants
Processing Scope: Scrap car/truck/industrial tires (diameter 300–1500mm).
2. Renewable Resources/Solid Waste Treatment Companies
Processing Goals: Achieve waste reduction and resource utilization of scrap tires, compliant with policies like the EU WEEE
3. Rubber Product Manufacturers
In-House Use Cases:
* Recycle scrap tires internally: After steel wire extraction, rubber is used to produce low-cost products (e.g., shoe soles,
seals), reducing raw material costs by 30–50%.
* The compact LS-1200 model (3m² footprint) is ideal for labs/small-to-medium factories, enabling flexible processing of sample tires.
4. Tire Retreading/Dismantling Enterprises
Supporting Applications:
* Rapid bead wire removal before retreading: The machine processes 1 tire in 30 seconds (vs. 3–5 minutes manually), boosting efficiency by 50%.
* Hydraulic clamping system prevents wire bursting during dismantling, ensuring operator safety.
Core Advantages:
1. Unmatched Efficiency
* 25-Ton Hydraulic Power: Extracts intact steel wire from tire beads (Φ300-1200mm tires) in seconds, reducing crusher blade wear by 70% .
* 30 Tires/Hour Capacity: Process up to 30 tires per hour with 98%+ wire recovery rate, maximizing profit from scrap tires.
2. Safety First
* Dual-Action Safety Cylinders: Prevent wire rebound during operation, ensuring operator protection .
* CE & ISO 9001 Certified: Complies with EU safety standards and rigorous quality control .
3. Energy-Saving Design
* 18.5kW Motor: Consumes only 0.5-1.2kWh per hour, 30% less energy than traditional models .
* Low Maintenance: Chrome-plated steel rollers and reinforced hydraulic seals extend service life to 5+ years .
4. User-Friendly Operation
* PLC Control Panel: One-button operation for lifting, clamping, and cutting.
* Adjustable Parameters: Customize pulling speed (0-5m/min) and clamping force (5-17 tons) via digital interface.
Waste Tire Recycling Machine Configuration
| Parameter | LS-1200 Model | LS-1500 Model |
| Tire Diameter Range | Φ300-1200mm | Φ500-1500mm |
| Production Capacity | 25-30 tires/hour | 35-40 tires/hour |
| Wire Recovery Rate | ≥98% | ≥98% |
| Power Supply | 380V/50Hz (customizable) | 380V/50Hz (customizable) |
| Weight | 2.8 tons | 3.5 tons |
Qingdao Shun Cheong Rubber Machinery Manufacturing Co., Ltd is located in Kangting Road No. 1, Huangdao New District,Qingdao City.Who is a specializing in the production of rubber machinery of high and new technology backbone enterprises, the company passed the ISO9001:2015 quality management system certification, the European Union CE certification and Switzerland SGS certification.
Company's products mainly cover the following industry: tire manufacturing, rubber conveyor belt production, all kinds of rubber products, tires refurbished manufacturing, waste tire recycling.
The main equipment are: Rubber Kneader, Rubber Mixing Machine, Rubber Vulcanizing Press, Batch Off Cooler, Rubber Calender, Waste Tire crusher, Rubber Extruder, Rubber Strainer,etc.
Company's products are exported to Britain, Switzerland, USA, Germany, Brazil, Singapore, Malaysia, India, Russia,
Ukraine,Uzbekistan, Kazakhstan and so on,more than 50 countries and regions, has won the domestic and foreign customers praise and cooperation for years.Meanwhile,they also introduced new customers to cooperate.
Product quality and after-sales service is the key to survival of Qingdao Shun Cheong Machinery Co.,Ltd, and also are top
priorities of management of the company, the company commitment to all customers as follows:
1. Every parts pass strict quality inspection before storage.
2. All the products overload trial running before shipment, such as Plate Vulcanizing Press,to test pressure for 24 hours under 1.25 times the rated working pressure. Rubber Mixing Mill, rubber mixing 20 minutes under 1.1 times amount of the rated mixing rubber etc.
3. The whole body of all products are with free technical support.
4. The warranty period of 3 years for main parts, wearing parts for 1 year warranty.
5. The products issues quality problems in the use process, first of all, our sales staff and engineers through the Internet or telephone guidance service, if not solve we will find a local agent or factory's engineer to door repair for the first time! In
order to better serve customers, the company provides conveyor belt, waste tire recycling line and tire and other rubber products production site for customers to visit, consultation.
FAQ
1. What does your factory do regarding quality control?
We pay much more importance to quality control from the very beginning to the end of production. Every machine will be fully assembled and carefully tested before shipment.
2. What's the machine quality guarantee?
Quality guarantee time is one year.We choose world famous brand components to keep our machine in perfect working condition.
3. Are you able to give installation and commissioning overseas?How long time will it take?
Yes, we can supply overseas service and technical support but customer needs to pay for the cost of the installation. Small machine usually takes within 2~3 days. Big production line usually takes about 30 days.
4. How can I trust you to deliver the right machine as I ordered?
We will absolutely deliver a good quality machine as we discussed and confirmed in the order. The core of our company culture is innovation,quality,integrity and efficiency. Also we have had many good cooperation with world famous rubber production manufacturers.
If you come to our factory, we can show the user around us.
5. How can we go to your side?
We are located in Qingdao City, Shandong province, China. The name of airport is Qingdao liuting airport. We will pick up you at the airport.
Our Services
♦ Our engineers can design target machines for customers and send them the drawing to confirm. We are always on the side of saving your cost.
♦ In the process of production, we will take photos and send to customers for their track the progress.
♦ Documents such as packing list, commercial invoice, and bill of lading etc. will be sent after the delivery.
♦ We could supply free English foundation DWG, installation drawing, user guide, maintenance manual and part drawing.
♦ We supply overseas engineer service and help to train your workers to operate the machine.
Product Tags:
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Automated Control System Rubber Recycling Equipment Waste Tire Wire Drawing Machine LSJ-1200 Images
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